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Messer® MG 405 Aluminum Stick Welding Rod

Messer® MG 405 Aluminum Stick Welding Rod - Main image
$275.17 $429.95 In stock

Category: MG405

Special Order product available in 5 Lb. increments, and available in 3/32", 1/8", and 5/32" diameters. 

APPLICATION
MG 405 is used in the repair of automotive parts, pipes, tanks, trailers, refrigeration equipment, aluminum castings and structural shapes (extrusions), bars and plates. MG 405 is compatible with most grades of aluminum.

PROCEDURES
Remove all foreign materials and surface oxides. Materials of 1/8 inch (3.25mm) or thicker should be pre-heated to 500°F (260°C) or more. Hold the electrode perpendicular to the work piece (approximately 90°) and maintain as short an arc as possible with a fast travel speed. Fill craters and restrike on the existing weld bead. Chip slag between passes and before quenching. For complete slag removal, use a wire brush and a hot water solution of 10% sulfuric acid. Rinse completely with clean, hot water.

To gain superior control over the weld puddle, use a stick welder with pulse welding capabilities (e.g., the HTP® Inverarc 200 TLP, the HTP® Invertig 221 AC/DC, the HTP® Pro Pulse™ 300). Also, to combat issues with welding aluminum, use a remote amperage control to adjust the amperage colder or hotter as you weld.

TECHNICAL DATA
Tensile Strength: Up to 30,000 psi (207 N/mm²)
Hardness (HB): 40-55
Current: DC reverse polarity (electrode+)

Amperage 50-80 80-130 100-160
Diameter 3/32" (2.4mm) 1/8" (3.2mm) 5/32" (4.0mm)
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Express Shipping: Handling (business days) 0–1; Transit (business days) 7–15.

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Standard Shipping · United States: $0.00

Express Shipping · United States: $3.99

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United States · Return window (days after delivery): 30. Return method: By mail. Return postage: Seller pays.

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Customer Reviews (4.6 / 5 · 5 reviews)

Kevin R. ★★★★★

The 1/8" diameter handled the pipe repair and tank patching I needed without any porosity issues, and the arc stayed stable even on rusty metal. Arrived quickly for a special order, which was a nice surprise. I'll be ordering the 5/32" next time for the thicker trailer frame work.

Zoe Z. ★★★★★

Bought the 3/32" for some light automotive repair work, and the aluminum rod fed smoothly without sticking. The 5 lb. increment was just enough for my small project.

George U. ★★★★★

Took a chance on the 5/32" for a cracked trailer frame repair, and the arc stayed steady enough for me to lay down clean passes without fighting the rod. The 5 lb. increment is just right for a weekend job, though I wish it came in a smaller trial size first.